Engineering capacity
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01AnalysisDo professional analysis on part model.
BASIC ANALYSIS/ DFM
Engineer team do detailed analysis and thoughtful consideration for moldable, by looking into part model and spec, and collection all info, then come into DFM, to find the best solution for the design.
Parting Line, Gating way & Location, Ejection Layout, Mold Construction. -
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02Mold Flow/ Warp Analysis Do Evaluation on Cycle Time, Air Trapping, Material Filling, Deforming by Mold Flow.
For ensure the feasibility of the part design and the high volume and stable mass production, we normally do warp analysis on part by mold flow. Prevent part defects from designing stage.
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03Hot Runner Systems ： INCOE, Synventive, Masters YUDO,Mastip
According to part requirements, and different parts feature and raw material type, we provide professional suggestion to customer and choose the best proper hot runner system and types.
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04Mold 3D Construction By using 3D software, non-parawebric design
According to the experiences which cooperated with Europe and US customers, and combine with the specifications in the kick-off info and requires for parts, provide feasible and best construction in 3D mold design.
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05Final Review & Verification Do Final Review & Verification before machining.
After mold design completion, engineering with Engineer, molding engineer, tool maker to verify all the design details are reasonable and feasible, it includes mold construction, wall thickness, part size, specs, parts layout, gating way & locations, runner size & length, ejection layout & size, supports, springs size, mold material. After verification, then we issue official drawing to factory for machining. All these are for better quality request. -
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06Order Standard Components Use Standard Components from Recognized and Reliable Suppliers.
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07Standardized Module Design Improve design efficiency, and standardize module for designs.
Standardized Module Design and intellectualization experience, it realized about 40% standard 3D components can be taken for use in a very quick turn, by taking Module, Standardisation, Parallelization for mold design, it saved 30% design period. It makes great sense to shorten the total delivery. -
